THE MOLOS SYSTEMs Family

PREDICTIVE MAINTENANCE
MOLOS.ICM

HOW DOES IT WORK?

How MOLOS.ICM Works

The MOLOS.ICM solution is dedicated to rotating machines such as motors, pumps, and fans. By utilizing vibration spectrum analysis combined with temperature monitoring, algorithms determine both the current condition and calculate the RUL (Remaining Useful Lifetime) of the equipment. This coefficient can be calculated for the entire machine or for specific components (e.g., bearings or gearboxes), depending on the applied instrumentation.

BENEFITS

Conduct a digital transformation in predictive management of your critical infrastructure by leveraging IoT, modern instrumentation, and machine learning algorithms.

Less production downtime

Prevent the costs of unplanned production downtime and optimize the management of spare parts inventory.

Optimization of maintenance policy

Optimize the scheduling of repairs and inspections based on the actual technical condition of the equipment.

Greater energy efficiency

Keep machines operating at optimal parameters and save up to 20% on electricity consumption.

Lower maintenance costs

Save up to 30% on maintenance costs through remote monitoring and predictive maintenance.

Functionalities

MOLOS.ICM is a comprehensive predictive maintenance solution that can operate entirely autonomously and be integrated with both local OT infrastructure and corporate IT tools.

Functionality of measurement modules
  • Non-invasive vibration and temperature measurement using magnetic sensors
  • Communication with sensors in ICP/IEPE standard
  • FFT spectrum calculation
  • Estimation of acceleration and vibration velocity
  • Ability to define alarm and warning thresholds
  • Configurable digital outputs allowing for machine shutdown at a set vibration threshold
  • Industrial-grade execution, both standard and Ex (for explosion hazard areas)
MOLOS.ICM Software Functionality
  • Machine learning algorithms calculating RUL (Remaining Useful Lifetime) coefficients
  • Visualization of the technical condition of monitored machines in the Web application
  • Archiving of measurements and vibration spectrum
  • Option for local operation or within the Microsoft Azure cloud
  • Integration with SCADA/HMI systems
  • Encrypted communication (TLS 1.2)